On September 11, 2025, Jiangxi Yongxiu reported
Yongxiu County, Jiangxi Province, is promoting the transformation of industrial clusters towards high-end, intelligent, and green development by building an organic silicon "industrial brain". In the first half of 2025, the output value of Yongxiu's organic silicon industry increased by 22% year-on-year, reaching 48 billion yuan, and is expected to exceed the 100 billion mark for the whole year. The achievement of this result is due to the deep optimization of production efficiency, collaborative innovation, and resource allocation by the "industrial brain".
Intelligent production: equipment failure prediction reduces downtime by 40%
In the production workshop of a certain organic silicon enterprise in Yongxiu, intelligent sensors collect real-time equipment operation data and predict potential faults through the "industrial brain" analysis model. For example, a certain enterprise extended the fault warning time of the reactor from 2 hours to 72 hours by deploying 200 sensors, reducing equipment downtime by 40% and saving maintenance costs of over 10 million yuan annually.
In addition, the 'industrial brain' has also optimized the production process. Taking silicone oil production as an example, traditional processes require manual adjustment of temperature and pressure, resulting in a product qualification rate of only 85%; After introducing AI algorithms, the system automatically matches the optimal parameters, increasing the pass rate to 99.2% and increasing single line production capacity by 15%.
Collaborative Innovation: Sharing Industry Chain Data to Improve R&D Efficiency
Yongxiu's' Industrial Brain 'has built a data sharing platform covering 160 enterprises, achieving real-time communication of upstream and downstream production, inventory, and logistics information. For example, a downstream enterprise discovered inventory backlog from upstream silane suppliers through the platform and proactively adjusted its procurement plan to avoid the risk of raw material shortages; At the same time, both parties jointly developed low viscosity silane products, shortening the research and development cycle from 18 months to 9 months.
In terms of innovation ecology, the 'industrial brain' integrates resources from universities, research institutions, and enterprises. In the first half of 2025, the platform facilitated 23 industry university research cooperation projects, among which the "high-temperature vulcanized silicone rubber modification technology" has been applied to the packaging of new energy vehicle batteries, reducing the amount of silicone used per vehicle by 30% and lowering costs by 2000 yuan.
Green transformation: Circular economy model reduces carbon emissions by 100000 tons annually
Yongxiu's' industrial brain 'has also promoted the green upgrading of industries. By establishing a waste trading market, companies can purchase by-products at low prices as raw materials. For example, a certain enterprise converts waste acid from silicone oil production into raw materials for downstream release agents, reducing hazardous waste disposal costs by 5 million yuan annually; At the same time, recycling steam condensate water can save 200000 tons of water per year for a single plant.
According to statistics, in the first half of 2025, the energy consumption per unit output value of Yongxiu's organic silicon industry will decrease by 12% year-on-year, and the carbon emission intensity will decrease by 18%. At present, 58 enterprises in the park have been rated as national level green factories, accounting for one-third of the total in the province.
