Intelligent responsive organic silicone release agent has emerged, and the release force can be dynamically adjusted with the environment
Hits: 682
img
In December 2025, an innovative achievement called "Environmental Adaptive Release Technology" was published in the journal "Advanced Materials", attracting industry attention. This technology introduces temperature sensitive, photosensitive, or pH responsive groups into the organic silicon molecular chain, allowing the release agent to automatically adjust its peeling force according to temperature, light intensity, or changes in acidity or alkalinity, breaking through the limitations of traditional products that are "one agent, one use". At present, the technology has achieved pilot production, and the first batch of products will be applied in high-end electronic manufacturing and intelligent packaging fields.
Technical principle: Molecular "switch" achieves precise control
The research team introduced that the core of intelligent release agents lies in the "stimulus response" molecular design. For example, temperature sensitive products introduce poly (N-isopropylacrylamide) (PNIPAM) segments, which undergo a hydrophilic hydrophobic transition at a critical temperature (such as 32 ℃), allowing the peel force to be infinitely adjusted within the range of 0.5-50g/inch; The photosensitive type utilizes the photo induced isomerization properties of azobenzene groups and achieves the "on-off" switching of release force through UV irradiation, with a response time of only 0.1 seconds. In addition, pH responsive materials can control the crosslinking density of siloxane chains through changes in acidity and alkalinity, making them suitable for controlled release scenarios in the field of biomedicine.
Application Breakthrough: The 'Transformer' of Electronic Manufacturing and Intelligent Packaging
In the field of electronic manufacturing, intelligent release agents have solved a major pain point in the production of flexible circuit boards (FPCs). The traditional process requires changing the release film according to different substrates, while after using temperature sensitive products, the production line can automatically match the peeling force by adjusting the ambient temperature, reducing the change time from 30 minutes to 2 minutes and increasing the product yield by 12%. In terms of intelligent packaging, a company has developed a "light controlled label" that uses a photosensitive release agent to automatically reduce the peeling force under ultraviolet irradiation, achieving easy opening of the packaging while maintaining anti-counterfeiting performance during transportation. This technology has been applied to high-end cosmetics and pharmaceutical packaging, and customer feedback shows that the packaging opening convenience score has increased by 40%.
Future prospects: The potential for integration between the Internet of Things and artificial intelligence
With the development of IoT technology, intelligent release agents are deeply integrated with sensors and data analysis systems. For example, in the production of new energy batteries, membranes embedded with temperature sensitive release agents can monitor the internal temperature of the battery in real time and provide feedback on abnormal states through changes in peel force, providing a new means for thermal runaway warning. The research team revealed that the next step will be to develop "multi stimulus responsive" materials, optimize molecular structures through machine learning algorithms, and enable release agents to simultaneously respond to changes in multiple parameters such as temperature, humidity, and pressure, providing more accurate material solutions for intelligent manufacturing. According to market predictions, the market size of intelligent release agents will reach 2.5 billion yuan in 2028, with a compound annual growth rate of over 35%.